Showing posts with label Ft. Worth. Show all posts
Showing posts with label Ft. Worth. Show all posts

Friday, July 13, 2007

Improvement at our Ft. Worth Plant

Our Ft. Worth plant has recently made a big improvement. I had the opportunity to visit this plant yesterday, and I snapped a few photos:

Here's their new wall-build area, which is now raised to the level of the house floor:

Here's are some close-ups:


Before the improvement, the wall-builders would set a few walls on a cart, which would be hoisted onto the floor and sorted through by the wall-setters. Now, there is no need to "batch" the walls in this manner. Walls can be "pulled" from the racks one at a time, which is much more conducive to creating flow. Over time, the inventory of finished walls in the rack can be reduced. This will lead to better connectivity between the wall-build and wall-set departments, and thus all of the benefits of flow (preventative problem-solving, more space, quicker detection of defects, shorter lead times, etc.).

The improvement at Ft. Worth is not a Lean improvement per se, but I think it sets the stage for future Lean improvements. Do you have any examples like this that you'd like to share?